AI Prioritization & Portfolio

Random Acts of AI, No Prioritization

The Problem

The manufacturer had scattered AI experiments with no sequencing logic just automating low-value tasks while high-impact bottlenecks went untouched. Spend was rising without measurable EBITDA impact, the pattern McKinsey found in 80%+ of adopters. Leadership couldn’t see which initiatives to fund, kill, or sequence first.

The Solution

An evidence-based prioritization engine scoring every candidate by value, feasibility, risk, and readiness, mapped to staged maturity increments. Prerequisites (data, controls, adoption) were sequenced ahead of higher-autonomy work, converting scattered experiments into a costed, dependency-aware roadmap tied to operational KPIs.

Manufacturing: Mid-Market (~$500M revenue)

$4.2M
/yr
COST-OUT defensible ~$2.4M Ops Labor & Rework Reduced
MARGIN modeled ~$1.2M Throughput & Quality Gains
RISK AVOIDANCE modeled ~$600K Random-AI Spend Halted
8 %
EBITDA impact
L1→L4
Staged Plan
100 %
KPI-Linked
1
Roadmap

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